Idioma: PT-BR | English | Espanol

CNC Machines for Valve Manufacturing

Rotary transfer machines, multi-station CNC lathes, and turnkey production lines for ball valves, gate valves, check valves, and water meter valves. 3.5–7s cycle times. API 6D compatible.

3.5–7s ball valve body cycle time
DN8–100 bore size coverage
API 6D compatible configurations
10+ yr valve machine experience

Valve manufacturing is one of the most demanding applications for CNC equipment — demanding simultaneous precision across multiple bores, rigorous pressure testing, and the ability to handle a wide range of materials from brass to stainless steel.

APEX has supplied CNC solutions to valve manufacturers globally for over a decade. Our rotary transfer machines are specifically configured for valve port machining, and our ATK-V series is purpose-built for high-volume water meter valve production.

Machines for Valve Manufacturers

Core Machine

RTM Rotary Transfer Machine

Best for: Ball valve bodies (DN15–DN100), gate valve bodies, check valve bodies. Simultaneous port boring, reaming, rigid tapping, and face machining in a single clamping.

  • Ball valve cycle: 3.5–7s/piece (DN15–DN50, 10-station)
  • Materials: Brass, ductile iron, SS316, carbon steel
  • Stations: 8 / 10 / 12 configurable
  • Accuracy: ±0.005mm, repeatability ±0.003mm
  • Control: Siemens 828D (standard)
High Volume

ATK-V Valve Series

Best for: Water meter valves, DN15–DN40 ball valves, angle valves, and check valves. High-volume production with servo rotary table for rapid indexing.

  • Throughput: 500–1,200 pcs/shift (depending on size)
  • Servo rotary table: Accurate positioning, fast index
  • Materials: Brass (CW617N, C36000), ductile iron
  • Bore range: DN15–DN40
  • Control: Siemens 828D or FANUC optional

HCL300A Gang-Tool CNC Lathe

Best for: Valve stems, valve seats, custom fittings, and turned valve components. Sub-2s chip-to-chip time for high-volume stem production.

  • Chip-to-chip: Under 2 seconds (gang tooling)
  • Stroke: X680mm × Z350mm
  • Max speed: 3,000 RPM
  • Valve stem range: DN8–DN50
  • Surface finish: Ra 0.8–1.6μm

Valve Types and Sizes We Support

Ball Valves

Full port ball valves and reduced port ball valves. DN15–DN100. Materials: brass, SS316, carbon steel, ductile iron. Simultaneous port machining eliminates secondary operations.

Gate Valves

Parallel seat and wedge gate valves. DN20–DN100. Multi-face machining in one setup — body bore, seat faces, flange faces, and stem bores — with ±0.005mm bore-to-face perpendicularity.

Check Valves

Swing check valves and lift check valves. DN15–DN80. Simultaneous body machining with accurate hinge pin bores. Swing check valve bodies achieve 100% leak-free rates with proper tooling.

Water Meter Valves

Multi-port water meter bodies. DN15–DN40, typically brass. High volume, low cost per piece. The ATK-V series is purpose-built for this application with servo rotary table indexing.

Angle Valves

Brass angle valves for plumbing and HVAC. DN15–DN32. Typically produced in very high volumes — the ATK-V configuration achieves 800–1,200 pieces per 8-hour shift for DN20 angle valves.

Valve Stems & Components

Precision-turned valve stems, seats, and fittings. Multiple O-ring grooves, threads, and tapered seats — all machined in one clamping on the HCL300A gang-tool lathe.

Why Valve Manufacturers Choose APEX

Proven in Valve Production

10+ years supplying valve CNC machines to manufacturers in China, India, Turkey, Brazil, and Southeast Asia. Our machines are running in facilities producing valves for major international water works and oil & gas projects.

One-Clamp Machining

APEX rotary transfer machines complete all valve body operations in a single clamping — port machining, threading, facing, and testing — eliminating re-fixture errors that cause leak failures.

Material Flexibility

Handle brass, ductile iron, stainless steel, carbon steel, and cast iron without re-tooling for material changes. Cutting parameters and tooling are optimized per material during machine specification.

Global Support

Local service engineers in Brazil, Russia, Turkey, Indonesia, and Vietnam. 7×24h remote diagnostics. Spare parts dispatched within 48 hours from regional warehouses.

Common Questions from Valve Manufacturers

What is the cycle time for machining a DN50 ball valve body?

On the RTM-10 with 10 stations, a DN50 (2-inch) ball valve body typically achieves 3.5–6 seconds per piece. This includes simultaneous port boring, reaming, rigid tapping, and face machining — all in a single clamping. DN15–DN100 bore sizes are supported with appropriate station configurations.

What valve types can the ATK-V series machine?

The ATK-V series handles DN15–DN40 ball valves, angle valves, and check valves. It is purpose-built for water meter valve production in brass (CW617N, C36000) and ductile iron. The servo rotary table provides rapid, accurate indexing between operations.

Can APEX machines handle stainless steel ball valves?

Yes. APEX machines handle SS316, SS304, brass, ductile iron, and carbon steel. For stainless steel, tool selection (coated carbide or ceramic) and cutting parameters are adjusted during machine specification. Our engineering team confirms tooling plans before order finalization.

What bore sizes can APEX valve machines handle?

APEX valve machines cover DN8 to DN100 across the product range. The RTM series handles DN15–DN100 for ball valve and gate valve bodies. The ATK-V series is optimized for DN15–DN40 water meter valves. For larger sizes (DN125+), our applications team will review your drawings and recommend the appropriate configuration.

Reduce Your Valve Machining Cost by 35%?

Send us your valve drawings — we will identify the optimal machine configuration, calculate your cycle time, and provide a cost-per-piece estimate. Free engineering analysis, no commitment required.

Engineering response within 24 hours. NDA available. Factory visits welcome.